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Contract Manufacturing in India - Precision NC Machining  

CONTRACT MANUFACTURING IN INDIA
Precision NC Machining

Our core competency is in engineered products and smaller lot sizes.

We will supply zero defects products on time at a competitive price.

See below a few sample pictures from a vast variety of parts we machine.


 
   
 
PRECISION NC MACHINING :                                                                                                                                                          
Sample Machined Parts

Product Category:

  • Transmission Parts such as Gear blanks and shafts
  • Power Train Parts: Input, Output and Countershafts, Half shafts, Prop. shafts, axle shafts.
  • Finished Component Diameter: 40 mm to 150 mm (approx).
  • Finished Component Weight Range : 0.5 Kg to 3 kg (approx).
Process Technology:
  • Input material from Hot Forging, Hot Extrusion, Bar Stock and Cold Forging.
  • Machining technology such as CNC turning, CNC Milling, Gear Hobbing, Broaching, Rolling, Grinding
  • Heat Treatment – Hardening and tempering, annealing, Induction hardening, case hardening.
  • Surface finishing such as Ni-Cr Plating, Hard Chrome plating, Zn plating, Phosphatizing, etc.

Material Specifications:

  • Low, Medium and High Carbon Steel.
  • Alloy Steel such as 16MnCr5, 20MnCr5. 17Cr3 etc.

Gear Primary Driven Boss Movable Driven Cam, Rear Break  
Material : C45
Process : Hot Forged, Machined
 Special Features : Direct Drilling and Boring in one setting by meeting extreme gemetrical parameters
 Application : Two Wheeler Gear Blank
Material : C45
Process : Bar Stock Machined
 Special Features : All the three Cam profiles are maintained by using a special indexing fixture in vertical machining centre
 Application : Two wheeler industry.
Material : C45
Process :Bar Stock machined, serration rolled & Nickel plated
 Special Features :Head milling done on polygon turning machine instead of conventional milling.  Application : Two Wheeler industry.
           
           
Ring Gear   Hydraulic Pistons   Lower Bracket  
Material : C55
Process : Hot Forged, Machined, Gear cut & induction hardened.
 Special Features : Single piece construction instead of two pieces welded, thereby improving performance.
 Application : Two Wheeler Started Gear
Material : CK45
Process :Bar stock machined, Hardened & tempered
 Special Features :Excellent surface finish achieved on seal grooves by using special carbide grooving inserts.  Application : Hydraulic lift cylinders
Material :En 32B/C20
Process : Hot Forged, Machined, tube press fit & welded
 Special Features : Assembly is being done on special purpose machine thereby achieving close tolerance on the concentricity of the two holes with respect to the Shaft.  Application : Two Wheeler Industry .
           
           
Assembly Shop Machine Shop Photo-1 Machine Shop Photo-2
           
           
Powder Coating Facility Powder Coating Facility

And remember, we guarantee zero defects quality and 97% on time delivery at competitive pricing.
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